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Measuring Fine Dust in Tunnels and on Construction Sites: Seeing What You Can't See

Stricter EU limits from 2030, a new Belgian limit for silica dust, and what it means for your project
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  • Measuring Fine Dust in Tunnels and on Construction Sites: Seeing What You Can't See
  • September 28, 2026 by
    Measuring Fine Dust in Tunnels and on Construction Sites: Seeing What You Can't See
    AAVOS International bv, Roger van Uden

    Few places release fine dust as fast, or in such concentration, as tunnels and construction sites. Diesel machinery, grinders, drills, saws and wind-blown soil all add to it. These sources sit close to the people working there, and to the people living next door. At the same time, the limits keep getting stricter. Clients, contractors and tunnel operators are asked more and more often to prove they have the risk under control. Measuring is no longer a luxury. It is the proof.

    Why fine dust matters

    Fine dust (PM, particulate matter) is classified by particle size:

    • PM10 covers all particles smaller than 10 micrometres.
    • PM2.5 covers all particles smaller than 2.5 micrometres.
    • Ultrafine particles (PM0.1) are smaller still.

    Black carbon, or soot, is a separate fraction and typical of diesel engines. The smaller the particle, the deeper it gets into the body and the more damage it can do.

    The Flanders Environment Agency (VMM) says there is no safe threshold: even low exposure carries a health risk. Short peaks are linked to more hospital admissions for heart and lung problems and to asthma attacks. Long-term exposure is linked to several types of cancer and to premature death.

    The authorities take construction sites seriously. Besides its permanent monitoring network, the VMM runs extra fine dust measurements around the Oosterweel works in Antwerp. Large infrastructure projects are under the microscope.

    What do the regulations say?

    Three frameworks come together here:

    • European limits for ambient air.
    • Belgian law on the well-being of workers.
    • A specific limit for silica dust.
    FrameworkWhat it coversKey figure
    EU Air Quality Directive 2008/50/EC (current)Ambient air, annual meanPM10 40 µg/m³, PM2.5 25 µg/m³
    EU Directive 2024/2881 (from 2030)Ambient air, annual meanPM10 20 µg/m³, PM2.5 10 µg/m³
    WHO guideline (2021)Ambient air, health-based onlyPM2.5 5 µg/m³
    Belgian Code on Well-being at Work, Book III Title 1Indoor air in workplacesCO₂ normally < 900 ppm or ≥ 40 m³/h fresh air per person
    Belgian Code on Well-being at Work, Annex VI.1-1Silica dust (respirable crystalline silica)0.05 mg/m³ over 8 hours, since 1 September 2025

    Ambient air limits are being halved. By 2030, the new European directive cuts the annual limits for PM10 and PM2.5 in half. It also puts more weight on monitoring with harmonised measurement methods. Tunnels and major sites often run for years, so the limit can tighten halfway through a project.

    The indoor air rules don't apply to the site itself. The Belgian Code transposes European Directive 89/654/EEC on workplaces. It requires employers to carry out a risk assessment of indoor air quality and sets CO₂ targets. But Article III.1-1 explicitly excludes temporary or mobile construction sites and the extractive industries.

    The rules do apply to the contractor's permanent offices and workshops. In the tunnel or out on the site, the employer relies on their own risk assessment and on the specific rules for chemical agents. Without measurement data there, that assessment rests on assumptions.

    Silica dust carries the strictest limit on site. Crystalline silica is released when cutting, drilling, grinding, milling or blasting concrete, brick and natural stone, and even when sweeping. Since 1 September 2025, Belgium has applied a limit of 0.05 mg/m³, stricter than the European 0.1 mg/m³. According to Buildwise, the Belgian construction research centre, employers must assess the risk at least once a year for every activity that can cause exposure.

    The practical guideline from the Belgian Federal Public Service Employment focuses on tracking down sources rather than just meeting limit values. Under that guideline, measurements are generally only required when there is uncertainty or dispute. The guideline is written for indoor workplaces, but the logic carries over: on a site with neighbours, unions and inspectors, there is almost always a dispute.

    What to measure, and where?

    No single instrument does it all. The right strategy depends on the goal: protecting workers, protecting neighbours, or controlling ventilation.

    SituationWhat to measureWhyExamples from our range
    Site boundary, neighboursReal-time PM10 and PM2.5, with wind direction and speedProve or disprove nuisance, alarm on peaks, identify the sourceMet One ES-642, Acoem Met One OPX 1025, weather station
    Workers cutting, drilling, grindingRespirable dust (PM4) and silica via personal samplingCheck against the 0.05 mg/m³ limitBGI cyclones (PM4) with filter analysis
    Tunnel under constructionDiesel particulate matter (DPM), black carbon, ultrafine particles, PMMachine exhaust in a confined spaceBGI SCC0.695 (DPM), Magee Aethalometer AE36, AVL CPC
    Tunnel in operationVisibility (opacity), CO, NO₂, PMControl ventilation and protect maintenance staffTunnel sensors, Met One
    Long-running projectsReference-equivalent PM10/PM2.5Results that hold up before authorities and courtsMet One BAM-1020

    Three lessons from the field:

    • Combine dust with weather and noise data. A dust peak without wind direction is a number without a story. Measure noise as well, and one monitoring station answers two kinds of complaints.
    • Use real-time for control, gravimetric for proof. Optical monitors raise an alarm straight away. Filter measurements and beta attenuation deliver the figures for the file.
    • Think about the data, not just the sensor. Text or email alerts, an online dashboard and automatic reporting make the difference between measuring and managing.

    Built for dust, water and the pressure washer

    An instrument that gives in to dust or water produces no data. In tunnels and on sites, the enclosure matters as much as the sensor.

    The IP code tells you how well an enclosure seals. The code is defined in the international standard IEC 60529. The first digit (0 to 6) rates protection against solid particles and dust. The second digit (0 to 9) rates protection against water.

    IP codeMeaningTypical location
    IP54Dust-protected, splash-proofSheltered site cabinet
    IP65Dust-tight, protected against water jetsOutdoor installation on site
    IP69KDust-tight, protected against powerful water jetsDirect cleaning with a pressure washer
    IP67Dust-tight, protected against temporary immersion up to 1 m for 30 minLow points, risk of flooding

    An "X" in the code (for example IPX7) doesn't mean there is no protection. It means that property wasn't tested.

    The electrical connection counts too. The Belgian Code requires electrical installations to take voltage and external influences into account, so they create no risk of fire, explosion or electric shock (Art. III.1-5). In Belgium, the AREI (General Regulation on Electrical Installations) is the reference framework for this. A monitoring station on a site cabinet or in a tunnel niche must be connected and protected to match.

    Note: Belgian law explicitly lists tunnel construction among the activities that expose workers to carcinogenic silica dust.

    From measurement question to monitoring network: why AAVOS

    AAVOS is the Benelux distributor of the instruments in this article and supplies them as turnkey solutions. We choose the right technology for your question without being tied to one brand. We combine instruments from Met One and Acoem, BGI/Mesa Labs, Magee Scientific, AVL, Tunnelsensors, among others.

    In practice, we take care of:

    • Measurement plan: which fractions, which locations and which period, matched to your permit, risk assessment or complaint.
    • Installation: a rugged enclosure with the right IP rating, power supply, data communication and weather station.
    • Data: a real-time dashboard, alarms when limits are exceeded, and reports you can present to your prevention advisor, the authorities or local residents.
    • Service: calibration, maintenance and support from a VCA*-certified team.

    Is a tunnel or construction project on your agenda? Or do you want to know whether your current measurements will stand up to the 2030 limits? Get in touch for a no-obligation conversation.

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